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Author Topic: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.  (Read 184366 times)

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #105 on: November 11, 2007, 11:12:57 PM »
I have seen the video many times, and also your explanations, but there is a few holes in your explanations you haven't taken into account
(That's how I feel about it, anyway - so never mind :)).
Perhaps, perhaps not. I have thought of this motor a lot. Time will tell.

There is no guarantee that the video is not a trick - I can see a distortion every same place of the stator magnet.
As it encrease the speed, the distortion is just moved to another position.
Look close and you'll see that the acceleration is also very sudden at the very same time this happens.
Well, so I assumed this video was a trick.
The video is no trick. What you see is just a video distortion. Look in your mailbox tomorrow. I have posted you proof.

Anyway, an array of equal magnets will distribute the magnetic field in 90 degrees across the length only in its middle,
and there will also bee the most attractive place to attract a smaller magnet.
The flux regardless of magnetic angle is however even through the whole magnet array but as the angle shifts,
the attractive force to another magnet will be less powerfull even if the flux density is the excact same all the way.
So that's why I asked.
Yes, you are right about the most flux being in the middle of the stator array, but you forget that the rotor magnets have no way
of getting near the stator in that area. So it dosen't matter in this case. The only way to seek the most flux is to rotate towards
the most narrow gap, and this gap is at the end of the stator magnets. The rotor magnet will not reach the same high flux levels
at the middle area. The gap to the wall is just to great. This is why it does seek to find the flux at the narrow end gap.
Because of the angled gap difference between the two sides of the rotor magnet there will always be a twist to the end.

It will be interesting to see your final product anyway. Good luck :)
Vidar
Thanks / Honk
« Last Edit: November 12, 2007, 11:10:49 AM by Honk »

ecc

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #106 on: November 13, 2007, 05:50:55 AM »
Prices for magnets

A quote has come in from an Australian distributor. Prices are in Australian dollars.

DETAILS

Quantity      -   8   Units (Rotor)
Size         -   80mm x 38.1mm x 30mm
Shape         -   Block
Material      -   Neodymium Iron Boron
Grade         -   N45
Magnetized      -   Through the 38.1mm
Finish         -   Nickel Plated
G. S. T.       -   Not Included
Delivery      -   Not Included
-----------------------------------------------------------------
PRICE         -   $78.00 ea (Plus Delivery & G. S. T. )
-----------------------------------------------------------------


Quantity      -   150   Units (Stator)
Size         -   80mm x 30mm x 4mm
Shape         -   Block
Material      -   Neodymium Iron Boron
Grade         -   N45
Magnetized      -   Through the 30mm
Finish         -   Nickel Plated
G. S. T.       -   Not Included
Delivery      -   Not Included
-----------------------------------------------------------------
PRICE         -   $14.50.00 ea (Plus Delivery & G. S. T. )
-----------------------------------------------------------------


Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #107 on: November 13, 2007, 08:37:03 AM »
Wow, pretty expensive. That equals to $2450 US.

I hope my own magnet request comes out cheaper.
I'll get the price in grade N38, N45 and N50, perhaps this week.

I sent the request to both www.magnesy.eu and to www.magnet4less.com but only Magnesy have responded so far.
They'll get back to me soon. Just to be pricewise I guess I will have to get more quotes from several other suppliers.

Don't forget to keep an eye on the updated Drawing pack.
http://www.overunity.com/index.php/topic,3456.msg58338.html#msg58338

ecc

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #108 on: November 13, 2007, 09:25:28 AM »
Yes I was shocked about the price, too. That supplier did know that his prices would be posted on an internet forum.
Perhaps it would be worthwile to approach the manufacturers directly to possibly reduce costs and as it seems that the rotor magnets are custom shaped direct contact with the manufacturer might lead to a better product faster.
The Australian supplier told me that machining neos would be hard to do if not impossible.

One manufacturer I discovered but have not approached so far is

[url http://www.magtech.com.hk/index_product.htm[/url]



On their rare earth neo page are additional buttons pointing to magnetization and dimension diagram pages.

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #109 on: November 13, 2007, 11:30:22 AM »
I have now sent the magnet requests to a total of nine manufacturers, and also Magtech as you suggested.

www.magnesy.eu                <--- They will deliver the magnets for $1915 US (shipping and Vat included)
www.magnet4less.com        <--- No response so far
www.kjmagnetics.com         <--- No response so far
www.cy-magnetics.com       <--- No response so far
www.buymagnet.com          <--- They will deliver the magnets for $1328 US (shipping and Vat included)
www.magnetsales.co.uk      <--- They will deliver the magnets for $3405 US (shipping and Vat included)
www.supermagnete.de         <--- They could not make the magnets.
www.magtech.com.hk          <--- No response so far
www.ibsmagnet.com            <--- They were not interested in making the magnets.

I guess we have a winner. -> www.buymagnet.com
Now I just need to get the price on Supermalloy.

I don't think the machining should be that hard. It's standard procedure to machine neos (using the right tools) into the desired shape.

If any of you guys reading this know any good custom magnets suppliers, please tell me of those.
« Last Edit: November 19, 2007, 10:01:20 AM by Honk »

FredWalter

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #110 on: November 13, 2007, 05:22:12 PM »
I'm just wondering about how you are going to distribute the magnetic flux along each stator with that kind of shape.
It is evenly distributed by the stator magnets being equally strong of the same size and polarity.

Do you have a means of testing the strength of the magnets that you buy, to verify that they are the same strength? If there are slight variations in their strength, will that matter to your design? If it does matter, can the design be changed, to allow for the magnet position to be adjusted, to compensate for the slight variations in strength?

I've read somewhere at http://www.fieldlines.com that same size magnets that are nominally the same strength, often have slight variations.

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #111 on: November 13, 2007, 06:57:11 PM »
If necessary I'll buy a gauss meter and measure every single magnet to match them best possible.
« Last Edit: November 14, 2007, 08:01:06 AM by Honk »

Gregory

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #112 on: November 13, 2007, 07:04:59 PM »
Hi Honk!

I just read you're already ordering the magnets...
I can recommend a manufacturer in Germany for you. Neotexx is the name of the company. I ordered some custom manufactured magnets from them some time ago, and they did a great job for a reasonable price, despite the fact that I ordered more uncommon ring sizes and quite small quantities. Also they were very quick and replied to my email within 2 days, as far as I remember. If the dimensions of your magnets are not too big, I think they will be happy to help you. I emailed with a certain Jessica, I didn't remember his surname, but she was helpful. So if I were to order custom magnets once again, I would sure to send a request for this company.
http://www.neotexx.com/


Also few more companies:
http://e-magnetsuk.com/
http://www.supermagnetman.net/

Good work on your design, I am sure it will run nicely!

ecc

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #113 on: November 14, 2007, 06:15:42 AM »
deleted as it loaded incomplete

ecc

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #114 on: November 14, 2007, 06:31:35 AM »
Another try to post complete text, my Safari browser seems to spit the dummy sometimes.

Magnet suppliers

Manufacturing neodymium magnets seems to be quite a hi tech business, a reason that most suppliers only offer standard sizes and small manufacturers buy in custom shapes, sizes and advanced qualities.

Quote: Machining
<Since neodymium magnet material is prone to chipping and cracking, it does not lend itself to conventional machining methods. It can, however, be abrasively ground, but only with the use of liberal amounts of coolant.The coolant minimizes heat fracturing and the risk of fires caused by oxidized grinding dust. <

Another Chinese manufacturer with Qc and advanced tech is:

[urlhttp://www.ndfeb-magnet.com/eprofile.htm[/url]

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #115 on: November 14, 2007, 08:07:59 AM »
Hi Honk!
I just read you're already ordering the magnets...

No, I haven't placed the order yet. Still waiting on the best price.

Thanks for the other suppliers.
Actually I reguested a an quote on 200 custom wedge shaped motor magnets 1.5 years ago at both Neotexx and Magnesy.
Neotexx quote was at pricy $1640 US, shipping included.
But Magnesy was cheap at $515 US, shipping included.
Guess who got the order from me.

I hope Magnesy is still competitive in the custom magnet business.
They are reliable and always deliver on time.
« Last Edit: November 14, 2007, 02:03:22 PM by Honk »

nightlife

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #116 on: November 14, 2007, 08:23:10 AM »
Here are a couple sites you may want to check out for magnets.

http://www.armsmag.com/index.html

http://www.amazingmagnets.com/index.asp

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #117 on: November 14, 2007, 08:37:51 AM »
Here are a couple sites you may want to check out for magnets.

http://www.armsmag.com/index.html

http://www.amazingmagnets.com/index.asp

Thankyou. I checked them out.

Quoted from www.amazingmagnets.com
"We are unfortunately unable to produce very small runs of products due to overhead involved."
"If you are able to use a quantity of a specific part, please let us know and we'll let you know what the minimum quantity is for a given size."

Low-Q

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #118 on: November 14, 2007, 08:48:10 PM »
Wow, pretty expensive. That equals to $2450 US.

I hope my own magnet request comes out cheaper.
I'll get the price in grade N38, N45 and N50, perhaps this week.

I sent the request to both www.magnesy.eu and to www.magnet4less.com but only Magnesy have responded so far.
They'll get back to me soon. Just to be pricewise I guess I will have to get more quotes from several other suppliers.

Don't forget to keep an eye on the updated Drawing pack.
http://www.overunity.com/index.php/topic,3456.msg58338.html#msg58338
If it works with neos, it should work with ferrite magnets also. Much cheaper.

Vidar

Low-Q

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #119 on: November 14, 2007, 10:44:28 PM »
Now I have done some simulations on the Paul Sprain motor. My findings are not very suprising, but nor as expected. I made a spiral out of 22 magnets. A rotor with 2 magnets. The sample steps is in 15 degrees, one for each magnet. The end of the magnet array I did put pure iron which I turned into a magnet for 15 degrees - that should be approx 25ms in 100 rpm.

First I simulated the sum of all forces during one revolution where I just leaved the iron be iron for the whole revolution. The sum of forces is almost zero. Hav in mind that the resolution is only 15 degrees, so I did get +669Nm in total which is an average of 27Nm in one revolution. Taken in account that the most torque measured was between +80 000Nm -80 000Nm, 27Nm is as good as zero.

Now I turned on the electromagnetsimulation for 15 degrees. The sum of all torque is now -34 000Nm with an average of 1416Nm. Average torque is what that counts to calculate the energy output.

So then I did remove the stator magnets, and leaved the electromagnet alone. Guess what! Average torque of one revolution is 3250Nm.... Well, the corase resolution are playing with me here, so make your own conclusions.

PS! The motor in my simulation was made 5 meter in diameter and 1 meter thick, hence the high torque.

If you want to play with this simulation, a FEMM file are attached here. Use LUA script attached. It can be modyfied to suite your own measurements, but make the last iron piece in the stator into an oposite polarized magnet for 15 degrees rotation starting at 90 degree of the rotor and clockwise.


Br.

Vidar