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Author Topic: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.  (Read 184364 times)

Paul-R

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #90 on: November 09, 2007, 03:59:08 PM »
Here it is.
The complete Autocad drawings and Mounting instructions on the F.B.D.I.S.S.M.
For those who don't have Autocad, can you save your work as a jpeg?
Paul.

tsakou

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #91 on: November 09, 2007, 04:37:11 PM »
Here it is. The continued development of the Dual Induction Split Spiral Motor.

Electro magnets added.
Steel magnet-holder added.
Please download the attached zip file containing PDF:s and DXF:s for examintion.

The rotor block holding the magnets securely in place will be ready in the next development phase.




Have you ever think, instead of using electromagnets, that are very close to the rotor magnets, and have induction problems, do something else. I'll give you my humble opinion. Instead of electromagnets, use moving magnets that are moved with a solenoid far away. The magnet will be pulled outwards, so there is less effect when the rotor magnet approaches the sticky spot. When the rotor magnet is at the sticky spot the solenoid will push the magnet inwards, so the rotor magnet will be repelled.

The moving magnet must continue the ramp when pulled away, so, when pulled, it must be further away than the last magnet in the ramp, and when pushed in, it must be closer than the first magnet of the next ramp.

I have done very simple experiments, but I have made a conclusion about the field strength. It decreases very much with distance, So little movement must be done with the moving magnets. I have tried pulling a metal bar from a magnet,and it takes some power. If a sheet of paper is placed between the magnet and the metal bar (paper thickness 0.1mm) the needed force is much lower. So I believe that the distance the moving magnet need to do, is not more than 2mm. Of course the magnetic ramp must have maximum distance difference from the rotor magnets 2mm. If you have problems with construction, with that level of accuracy, try to make the smallest difference you can.

The smaller the difference, the smaller the distance the moving magnets have to do.


That's my idea, hope it helps.


Kostas


Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #92 on: November 09, 2007, 07:13:02 PM »
Here it is.
The complete Autocad drawings and Mounting instructions on the F.B.D.I.S.S.M.
For those who don't have Autocad, can you save your work as a jpeg?
Paul.

Sorry, No jpegs. But maybe you can get an Autocad trial version, or even more daringly, try getting it through a torrent....

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #93 on: November 09, 2007, 07:28:19 PM »
Have you ever thought, instead of using electromagnets, that are very close to the rotor magnets, and have induction problems, do something else.
I'll give you my humble opinion. Instead of electromagnets, use moving magnets that are moved with a solenoid far away.
The magnet will be pulled outwards, so there is less effect when the rotor magnet approaches the sticky spot.
When the rotor magnet is at the sticky spot the solenoid will push the magnet inwards, so the rotor magnet will be repelled.
Kostas

No, I have not ever thought about using a mechanical sticky point solution.  :o
There is simply no gain in using a very fast moving object with lots of mass in the way you describe.

Just imagine the complexity of an mechanical solution pumping a magnet forwards and backwards in full speed at 6000Hz.
It is totaly impossible to make this type of design and keeping it simple. Every direction shift would consume heavy amounts of energy,
And it would be very very inefficient compared to a electro magnet of Supermalloy.

The solenoid your'e talking about have to be many times more efficient than the Supermalloy electro magnet
to make up for the loss of moving a heavy mass counter magnet at 6000Hz. It's impossible.  8)
And you would have to move the counter magnet more than a couple of millimeters. It's more like 2-3cm away to make any difference.

There's another thing to. You cannot change polarity using a moving counter magnet. End of story. Mechanical solution is dead.  ;D

tsakou

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #94 on: November 09, 2007, 09:25:37 PM »

No, I have not ever thought about using a mechanical sticky point solution.  :o
There is simply no gain in using a very fast moving object with lots of mass in the way you describe.

Just imagine the complexity of an mechanical solution pumping a magnet forwards and backwards in full speed at 6000Hz.
It is totaly impossible to make this type of design and keeping it simple. Every direction shift would consume heavy amounts of energy,
And it would be very very inefficient compared to a electro magnet of Supermalloy.

The solenoid your'e talking about have to be many times more efficient than the Supermalloy electro magnet
to make up for the loss of moving a heavy mass counter magnet at 6000Hz. It's impossible.  8)
And you would have to move the counter magnet more than a couple of millimeters. It's more like 2-3cm away to make any difference.

There's another thing to. You cannot change polarity using a moving counter magnet. End of story. Mechanical solution is dead.  ;D

I didn't realise that you designed the motor to turn so fast. You are right. Mechanical solution is impossible. By the way 6000Hz/2=3000hz if you have 2 segments or 6000/3=2000hz if you have 3 segments. Best case 2000hzX60=120000rpm. Can you build a motor that turns 120000rpm? It must be amazing.

« Last Edit: November 09, 2007, 09:47:34 PM by tsakou »

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #95 on: November 09, 2007, 10:25:38 PM »
Sorry, wrong of me. I was to fast and sloppy when calculating.
The motor has 6 poles and I excpect the motor to free spinn at least 2000-3000 RPM
If I hit 3000 RPM then this is 50 revolutions per second. 50 x 6 rotor heads = 300Hz
300Hz is still to high for any mechanical solution to be effective. Don't forget you'll have to move the magnets at least 2cm.
The solenoids would also cause a lot of noise while operating the magnets. A terrible thing to listen to.
Any mass movement unless being circular is a total waste of energy.
The highly advanced Supermalloy electro magnet solution is beyond question the best and most efficient way to go.
You must also consider that I must be able to design and build the motor myself.
The mechanical design you suggest is impossible to build in an simple and reliable, yet robust way.
The timing would be the most tricky part, and sensitive to any external influence, like vibrations and shock.

Low-Q

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #96 on: November 10, 2007, 11:29:18 AM »
3000rpm should be a quite suitable speed. I suppose the electro magnet must be trigged with a connector that is turned on/off in respect of rpms. Fixed 20ms, or what your goal was to have the electromagnet turned on, is one complete revolution of the rotor at 3000rpm, so you have to make a mechanism that turns the electromagnet on for a much shorter time as the rpm increase. In the other hand, the inductance of the electromagnet will delay the current flow through the coil, when voltage is applied. Depending on the load this magnet is going to have, and the time it is turned on, the phase delay between current and voltage can be determind. If the load is too low, the delay will end up with a electromagnet that does not have time to achieve enough magnetic field to push the rotormagnet out of the sticky spot.

Just a tip on the way :)

Br.

Vidar

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #97 on: November 10, 2007, 01:10:47 PM »
I guess you haven't downloaded and read the drawing and mounting instructions I have posted.
It tells which Reflex Detectors to use when determining the position of the rotor magnets.
They are very fast and can read the position within 25uS.

The delay times is no problem when using the Flip-Field Flux-Booster Controller I have designed.
I have estimated the delay charge of the coils to be less than maximum 300uS, perhaps a lot lower than this.
It all depends on how the controller responds to the rotational induction of the electro magnets.

The timing of the electro magnets vs the rotor magnets is the least of my problems.
It's timed by shifting the position detectors along the track opening in the top lid while running the motor at full load.

Thank you for your concern. / Honk
« Last Edit: November 10, 2007, 01:56:57 PM by Honk »

ecc

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #98 on: November 10, 2007, 11:07:05 PM »
Free AutoCad viewer software

For those who

Low-Q

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #99 on: November 11, 2007, 11:57:37 AM »
Hi Honk.

I'm just wondering about how you are going to distribute the magnetic flux along each stator with that kind of shape. I wonder about this as you sure know that a smaller magnet which is approaching a long magnet are forced into the middle of the long magnet, and not necessarily forced to the closest end of it. What I mean is that the rotor magnet in your design in fact will deaccelerate before it reaches the closest end of the stator magnet, because the greatest magnetic attraction is not at the clostest end but some distance before it - however, not in the middle as the stator magnet is not in "parallell" with the rotation.

Hence, I think you have to add more energy to the electromagnet than calculated to force the statormagnet to pass that most attraction point to the stator magnets. Then you probably already have used that excess energy you, or Paul Sprain for that matter, are hoping for. Any thoughts about this problem - if it is a problem?

Br.

Vidar

tsakou

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #100 on: November 11, 2007, 01:06:19 PM »
Sorry, wrong of me. I was to fast and sloppy when calculating.
The motor has 6 poles and I excpect the motor to free spinn at least 2000-3000 RPM
If I hit 3000 RPM then this is 50 revolutions per second. 50 x 6 rotor heads = 300Hz
300Hz is still to high for any mechanical solution to be effective. Don't forget you'll have to move the magnets at least 2cm.
The solenoids would also cause a lot of noise while operating the magnets. A terrible thing to listen to.
Any mass movement unless being circular is a total waste of energy.
The highly advanced Supermalloy electro magnet solution is beyond question the best and most efficient way to go.
You must also consider that I must be able to design and build the motor myself.
The mechanical design you suggest is impossible to build in an simple and reliable, yet robust way.
The timing would be the most tricky part, and sensitive to any external influence, like vibrations and shock.

Yes, mechanical way has problems, but electromagnets have too. You know your design better than any other. If mechanical is out of question I don't have a problem with that. I only just tried to help. I still believe that the magnetic ramp can have small distance difference first-last magnet. But as you said, you want to make the motor yourself, so you may not have the tools to do mechanical work with accuracy of 0,5mm and higher.

Just remember, there is a huge difference in strength when the magnets are 1mm away than being 1cm. You may have the same power at 1/10th of the speed, so mechanical might not be a problem at that speed. (In case you get stuck with electromagnets, and cannot continue using them.)

Kostas
« Last Edit: November 11, 2007, 01:33:45 PM by tsakou »

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #101 on: November 11, 2007, 02:42:34 PM »
But as you said, you want to make the motor yourself, so you may not have the tools to do mechanical work with accuracy of 0,5mm and higher.
I have the tools but the complexity of a reliable mechanical solution is far more difficult to design than using advanced Supermalloy electro magnets.

Just remember, there is a huge difference in strength when the magnets are 1mm away than being 1cm.
You may have the same power at 1/10th of the speed, so mechanical might not be a problem at that speed.
(In case you get stuck with electromagnets, and cannot continue using them.)
Sorry, you are wrong about the huge difference in force between 1mm and 1cm. The distance you mention applies to small thin magnets.
You can see for yourself the difference in force between 1mm and 1cm on the magnet size I intend to use. At 1mm there is a massive force of 189,6kg to move.
At 1cm distance there's still 85kg force left to be moved by the solenoid. Not an easy task.
At 2cm there is still 1/4 of the force left to be moved, and that is a very heavy work to perform at 300hz speed on a rotor magnet
weighing 650grams, and each rotor magnet does weigh this much. The moving stator magnets would need to be of the same size.
« Last Edit: November 11, 2007, 06:03:26 PM by Honk »

Honk

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #102 on: November 11, 2007, 03:10:27 PM »
I'm just wondering about how you are going to distribute the magnetic flux along each stator with that kind of shape.
It is evenly distributed by the stator magnets being equally strong of the same size and polarity.

I wonder about this as you sure know that a smaller magnet which is approaching a long magnet are forced into the middle of the long magnet,
and not necessarily forced to the closest end of it.
This does not apply to a situation where the rotor magnet is traveling along a gradient slope. You must not see it as linear magnets approaching each other.
In this setup the highest flux is found at the narrow end of the spiral where the magnets can meet together at the closest distance, thus seeking the most flux.

What I mean is that the rotor magnet in your design in fact will deaccelerate before it reaches the closest end of the stator magnet,
because the greatest magnetic attraction is not at the closest end but some distance before it - however, not in the middle as the
stator magnet is not in "parallell" with the rotation.
It will not deaccelerate at all. Haven't you seen the video I mentioned earlier in this thread? ::)
http://www.overunity.com/index.php/topic,3456.msg56873.html#msg56873
http://freenrg.info/Sprain/Paul_Harry_Sprain_magnet_motor.avi
His magnets doesn't stop a bit past halfway as you seem to believe, simple due to the gradient wall of stator magnets.
It will however stop at the very end of the stator magnets, but the electro magnets will act as an extra stator magnet and this will trick the rotor into a new loop.
The gained momentum of the movement and the other rotor magnets pushing will help push the end rotor magnet into the electro magnet area while also getting attracted & then repelled.
I have explained this several times. And there is the video to. It's working fine for him, why not me? What is so difficult to get? ???

Hence, I think you have to add more energy to the electromagnet than calculated to force the statormagnet to pass that most attraction point to the stator magnets.
Then you probably already have used that excess energy you, or Paul Sprain for that matter, are hoping for. Any thoughts about this problem - if it is a problem?
I don't know the amount of energy I have to add to overcome the sticky spot, but it is minimised by the Supermalloy.
And I have no clue of there will be any OU with this type of motor. I just have the earlier report from Sprain to rely on.
His claims is 200W in and 11544W out. But I do understand how the motor works and how the OU is supposed of being achieved.

Simply put: 8)
The electro magnets have to be timed to feed the least possible power to the motor to keep the natural high torque spinning continue.
Forget all bedtime stories about recapturing the induced back EMF to achieve OU or other theories.
Recycling the BEMF will give a higher COP but its not crusial to achive OU according to the reports from Sprain himself.
Don't forget that if you recapture all of the BEMF you will get back pull on the rotor magnets. In real life you can perhaps recycle 10% at most.
It's the natural high torque at the highest usable RPM that is responsible for the OU claims. Not the BEMF.

I hope this clear things up for all of you interested guys.  :D

Sorry for not being humble today!  :-*
Thank you / Honk
« Last Edit: November 11, 2007, 06:06:09 PM by Honk »

Low-Q

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #103 on: November 11, 2007, 10:09:25 PM »
Honk,

I have seen the video many times, and also your explanations, but there is a few holes in your explanations you haven't taken into account (That's how I feel about it, anyway - so never mind :)).
There is no guarantee that the video is not a trick - I can see a distortion every same place of the stator magnet. As it encrease the speed, the distrortion is just moved to another position. Look close and you'll see that the acceleration is also very sudden at the very same time this happens.
Well, so I assumed this video was a trick.
Anyway, an array of equal magnets will distribute the magnetic field in 90 degrees across the length only in its middle, and there will also bee the most attractive place to attract a smaller magnet. The flux regardless of magnetic angle is however even through the whole magnet array but as the angle shifts, the attractive force to another magnet will be less powerfull even if the flux density is the excact same all the way. So that's why I asked.

It will be interesting to see your final product anyway. Good luck :)

Vidar

tsakou

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Re: F.B.D.I.S.S.M - Flux.Boosted.Dual.Induction.Split.Spiral.Motor.
« Reply #104 on: November 11, 2007, 10:40:42 PM »

Sorry, you are wrong about the huge difference in force between 1mm and 1cm. The distance you mention applies to small thin magnets.
You can see for yourself the difference in force between 1mm and 1cm on the magnet size I intend to use. At 1mm there is a massive force of 189,6kg to move.
At 1cm distance there's still 85kg force left to be moved by the solenoid. Not an easy task.
At 2cm there is still 1/4 of the force left to be moved, and that is a very heavy work to perform at 300hz speed on a rotor magnet
weighing 650grams, and each rotor magnet does weigh this much. The moving stator magnets would need to be of the same size.

Understood, good luck with your design.