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Author Topic: 170 watts in - 1600 watts out - looped - Very impressive build and video  (Read 223931 times)

listener191

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #135 on: March 08, 2018, 08:51:09 PM »
Attached is a snip of the stator.

You can see that the windings are not forming adjacent coils.

L192

listener191

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #136 on: March 08, 2018, 09:16:13 PM »
Hi PmgR,

Those last simulations seem to be corrupt with diagonal black lines.

Thanks for checking the CEMF flux.

Regards

L192

pmgr

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #137 on: March 08, 2018, 10:23:42 PM »
Hi PmgR,

Those last simulations seem to be corrupt with diagonal black lines.

Thanks for checking the CEMF flux.

Regards

L192
Looks like the forum has a problem with handling GIFs. It appears the file gets corrupted either during upload or download. I have zipped the gif file and re-uploaded it. Then downloaded it and it says it has a CRC error when I try and unzip it. Anyway, it still appears to work and unzips correctly.


So download the zip and extract it and then please confirm it works.


Stefan, can you look into the fact that GIF files appear to become corrupted, or maybe the forum can't handle animated GIFs?


PmgR

listener191

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #138 on: March 08, 2018, 10:27:41 PM »
The file reports as damaged when unzipped.

L192

pmgr

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #139 on: March 08, 2018, 10:30:39 PM »
The file reports as damaged when unzipped.

L192
Yes, the forum corrupts it. Unzip it anyway, tell it to ignore the CRC error. Then double click the GIF. You can use PowerArchiver to unzip it. It will ignore the CRC error.


Not sure how/where else to upload it.


Btw. L192 check my first animated GIF once more again as it looks that one is no longer working either. I just downloaded it and it appears corrupted as well.


PmgR


listener191

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #140 on: March 08, 2018, 11:15:45 PM »
OK that works but runs too fast though.

L192

pmgr

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #141 on: March 09, 2018, 07:18:53 AM »
I have regenerated the animated GIFs at a slower speed and put them together with flux plots into a zip file. Let's see if this uploads properly.



PmgR
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pmgr

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #142 on: March 09, 2018, 07:55:31 AM »
Looks like that worked. Some information on the images:[/size]


Input coils are 44 windings each. Output coil is 1500 windings in my simulation (not sure what Pierre is using).



Config000_animation_delay0250.gif: this shows the flux progression when six coils are driven by a 1amp current and the coil activation is then shifted step by step over a full rotation. I have set the delay for this animation to 0.25sec, so let me know if this OK. It appears rather slow on my computer, but I might have a slow computer.


ForwardFlux.emf: this shows the flux in the output coil (6 input coils driven as mentioned before with 1amp each as above) as a function of the rotation step (36steps, 1 step = 1 coil shift)


Config000_BEMF_animation_delay0250: this shows the flux progression when the output coil is driven by 6.38mA of current (all input coils are turned off).


BEMF_Flux_OutputCoil.emf: shows the output coil flux under above drive condition of 6.38mA. The current of 6.38mA was chosen such as to exactly oppose flux caused by the 6 input coils.


BEMF_Flux_InputCoils.emf: shows the flux caused by the 6.38mA of output coil current in the various input coils (1,10,19,28.29) as a function of rotation.


The induced BEMF voltage on the input coils is proportional to -N*dflux/dt and in order to see the impact of this on the electronics we will need to know a few things:


1. Number of turns for each input coil
2. Number of turns for output coil
3. Winding configuration
4. Recovery diode configuration/schematic
5. Coil connection coil configuration/schematic
6. Dimensions of metal of stator and metal of output coil



PmgR
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Help end the persecution of Falun Gong * www.faluninfo.net * www.stoporganharvesting.org

listener191

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #143 on: March 09, 2018, 08:49:14 AM »
Hi PmgR,

All good perhaps a little slow now.

you are still simulating coils in adjacent slots rather than coils with a larger pitch. Whereas I agree that we dont know his exact detail, you only have to look closely at the stator to see that the coils are pitched between 6 to 8 slots. This would cause a large increase in  inductance and induced flux.

L192

seaad

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #144 on: March 09, 2018, 11:19:23 AM »
The question of why two relays. Why?

72 relays 36 transistors ??

Belfior

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #145 on: March 09, 2018, 12:30:29 PM »
The question of why two relays. Why?

72 relays 36 transistors ??

Maybe he is using them as a charge pump? Charge coil (relay), stop current, spike over a diode to a cap, repeat

listener191

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #146 on: March 09, 2018, 02:06:34 PM »
As previously posted.

I think he is using the two relays in the same configuration as a two transistor switch (like a you get in a forward converter).

As the relay coils are isolated you only need one transistor to switch them both.

L192

seaad

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #147 on: March 09, 2018, 02:26:20 PM »
Oh Yes!  , "As the relay coils are isolated you only need one transistor to switch them both."
But what is the benefit of that? Two diodes with loss. (small)
The return wire (red) is relatively thick. Just a coincidence.


listener191

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #148 on: March 09, 2018, 03:29:04 PM »
Hi Seaad,

With a single ground-referenced relay switch to drive the coil, the drawback to this approach is that the voltage stress on the switch is the sum of the bus voltage, the reflected coil voltage, and the turn-off leakage-inductance spike.
If you add a second high-side relay switch, the voltage stress reduces to the bus voltage only.

The two MOSFET switch is the only one I use when switching coils now, as the circuit is very robust however, a high side driver is required so component count goes up.

Regards

L192

pmgr

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Re: 170 watts in - 1600 watts out - looped - Very impressive build and video
« Reply #149 on: March 09, 2018, 05:00:14 PM »
Hi PmgR,

All good perhaps a little slow now.

you are still simulating coils in adjacent slots rather than coils with a larger pitch. Whereas I agree that we dont know his exact detail, you only have to look closely at the stator to see that the coils are pitched between 6 to 8 slots. This would cause a large increase in  inductance and induced flux.

L192
Hi L192,


I will make the frame rate 0.1sec for the next animation.


Regarding the windings, I understand what you are saying, but let's say a winding covers slots 1-10-19-28 (9 slots in between), second winding covers slows 2-11-20-29, etc. last winding 9-18-27-36, then you would only need 9 transistors as it become as 4 pole stator with only 9 sets of windings to drive. Then why is Pierre using 36 transistors?


PmgR