Hi Everyone,
I wanted to let you all know that the Mk2 is viable.
You will have to perform one modification to get it to work. I have put a modification instruction below. As you can see you will need to drill out the inside of one of the reducing sockets so that the custom parallel nipple will screw right through it. Leave the other reducing socket as standard.
Loctite an end cap onto a length of custom nipple and screw it in hand tight. Mount the socket in a pillar drill and remove the red material. The drill bit will spin clockwise and when it contacts the custom nipple it will unscrew it and you will see the hexagon end cap begin to spin.
The nipple is there to protect the threads from the drill bit. Once drilled insert a fresh custom nipple and screw it through by getting a wrench on the hex and cap. I would not use the one that you drilled because it might not cut a good thread after being damaged by drilling.
That is the only modification you will have to make to get the system to work... the rest of it screws together beautifully! It is a really high quality piece of kit and I think you guys are going to be chuffed when you got one assembled!

Two things to note:
The fuel hopper can be enhanced by using larger diameter fittings to expand fuel capacity and reduce height.
The charcoal collection area at the bottom can be enhanced by fitting a tee and end plugs, enlarging the area available without adding to the height so much.
I will put up a new version when I have time

I also added a reducing bush, hosetails and ball valves. All available from zx55 if you look around the site. One thing to note is the ball valves have a plastic liner seal, no idea if this will degrade or not, time will tell.
Here is a potential hose you could use:
http://cgi.ebay.co.uk/E85-Ethanol-Biodiesel-Alcohol-Fuel-Injection-Hose-3-8-/110661007831?pt=Motors_Car_Truck_Parts_Accessories&hash=item19c3e8f9d7Here is a potential box you could use:
http://www.tuffboxes.co.uk/A custom seal would need to be made to make the box airtight, I am sure you guys can rig one up no problems

Also seal any holes.
Pay attention to materials compatibility!
This box might be galvanised:
http://en.wikipedia.org/wiki/GalvanizationSo we can see that galvanisation means a zinc coating. This is important because this safety data sheet for the Zwaluw fire sealant 1200C says in part 10:
http://www.denbraven.nl/documents/pdfs/products/safety_datasheet/83_en.pdf10. STABILITY AND REACTIVITY
Hazardous decomposition products : Hydrogen gas in reaction with aluminium, zinc, tin and alloys of these.
Materials to avoid : Reacts with aluminium, zinc, tin and alloys of these and form hydrogen gas which may form an explosive mixture with air.
Conditions to avoid : Unknown.
So if the box is galvanised and zinc coated you CANNOT use this sealant. Got it ?
Now, I mentioned that I was not going to tell you how to do it but I have changed my mind. This is because my idea of DO IT RIGHT and your ideas may differ. So...
A separate 12v battery in the boot for the system would be a good idea to prevent power spikes when the starter motor is used from the car battery.
12v Carbon Monoxide detector:
http://www.discount-electrical.co.uk/product.php/379664452/aico-battery-carbon-monoxide-alarm-with-memory-feature-12vThis can be wired straight to the 12v battery with a suitable circuit. You guys can figure this out as I am not skilled in this area. Triple redundancy is required! This means that a sensor must be measuring the gas leak inside the box, and two must be measuring the gas leaks outside the box inside the car.
Thermocouples:
http://www.omega.co.uk/ppt/pptsc.asp?ref=BT-000_BT-090Double redundancy required here with 2off thermocouples mounted through the box wall. This will allow you to monitor the air temperature inside the box, which is air cooled. You do not have to buy this one, I just put it up as an example because you can see that it is available with a 1/8 BSPT thread which will seal when used with a bulkhead fitting.
12v fan:
http://www.ebuyer.com/product/138586You will need two air inlets per box in different locations, this will stop a plastic carrier bag getting sucked over the inlet and stopping your airflow. Alternatively a protection grill over the inlets as a filter would be a good idea.
The 12v fans need to be on the outlet, and there needs to be two outlets, so two fans per box. This will keep the airflow exchange going even when the vehicle is stationary.
Now let's talk about system monitoring and control, you could use a laptop or alternatively one of these:
http://www.mini-itx.com/store/A tiny little computer that you can build yourself. There are so many guides on how to build a computer on the internet that I am not going to cover it. It is easy, and gets even easier if you buy a bundle as the compatibility of each component is guaranteed. The computer guys have already figured it out for you.
Now, A computer has a power supply that rectifies the 240v coming out of your wall socket down to 12v, 5v or 3v as necessary depending on what the component in the computer requires. You will not be running a 240v system in the car you will be running 12v

So, the power supply will not be needed! However what you must pay attention too is the sine wave quality. Computer components do not like power spikes and normally the power supply acts as the buffer for the delicate components of the computer.
You can run a computer off a car battery by using a pure sign wave inverter from 240v to 12v, but these get very expensive due to the quality of the signal required.
So if you were to remove the power supply and add a 12v filter that outputs a pure sign wave between the car battery and the pc you would be sorted. You can cut the connector for the motherboard off the power supply and wire it to your filter yourself. You guys can figure this out, power supply mods are not my strong area.
If you were to run a Linux variant operating system, which is free, and there are so many versions to choose from you would have a stable operating system. Make sure you do not go wireless on the mini ITX specification as this will allow people to remotely hack your computer, you do not need wireless at all!
Now, if someone were to program a monitoring and control piece of software to run the system in a language like Visual Basic for example, and then release the source code, this would be taken and improved on by the super whiz kids who hang around the computer forums. The software would develop exponentionally and get better every version. This is the same principle as Linux operates on

If you were to add things such as remote ignitors, and solenoid actuated control valves etc. you would have a complete on-board management system for your hybrid vehicle, all controlled from one screen.
Then you could add things like automatic fire suppression systems, such as a CO2 fire extinguisher that could be remotely triggered by an actuator when the system senses something has gone wrong and wants to perform an emergency shutdown. Also have a secondary fire extinguisher that is manually operated by pulling the pin and squeezing the handle as a backup. The fire extinguishers are mounted solidly via fittings through the box outer wall.
So, you will now have a vehicle that is a true Hybrid. You keep the gasoline tank as standard and this allows you to just jump in and go, or for short journeys when you don't want to fire up the gasifier system. This only require's a solenoid actuator fuel shut off valve in the mainline from the gas tank to the engine. Easy

All of this system is remotely controlled by smart software and a computer, with all of the necessary components available off the shelf or open source

RM